Skip to main content

Technology comparison

Progressive cavity or gear pump?

Two positive displacement technologies to compare under actual process conditions. Solids, compatibility, temperature and product requirements all matter.

What changes the choice

Progressive cavity pumps can handle viscous fluids, suspensions and sensitive products depending on the execution. FBE and FBEI are gear-pump alternatives for viscous fluid transfer, with technical consultation required for solids. Selection requires comparing models, materials, suction and duty point; the presence of particles does not authorize an automatic choice.

Understand each alternative

Compare the characteristics and bring your actual process conditions to the technical discussion.

Progressive cavity · rotor and stator

Progressive cavity

materials selected for the fluid

Conditions to consider

  • Suspensions assessed by particle size, concentration and abrasiveness
  • Sensitive products with a defined shear requirement
  • Viscous fluids with operating rheology data
  • Stator material compatible with temperature and product

External or internal gears

Gear pump FBE/FBEI

configuration for the service

Conditions to consider

  • Oils, resins and other fluids within the documented application
  • Viscosity and speed checked for the model
  • Materials, seals and heating defined for the assembly
  • Connections and maintenance access checked against the drawing

Side by side

Assess the characteristics below against the configuration and documentation of each pump.

Side by side: Progressive cavity / Gear pump FBE/FBEI
CriterionProgressive cavityGear pump FBE/FBEI
PrincipleAn eccentric rotor and stator form cavities that transport the fluidExternal gears in FBE and internal gears in FBEI transport the fluid
Solids and abrasivesPossible according to execution, particles and materialsSolids require consultation with FB; do not assume abrasion tolerance
TemperatureCheck stator material, seals and model limitCheck series, materials, seals and any heating system
Start-up and dry runningCheck filling and protection against lack of liquidFollow specified filling and start-up; self-priming does not authorize dry running
Components to inspectRotor, stator, joints and seals according to the equipmentGears, bearings, clearances and seals according to the equipment
Installation and dismantlingCheck drawing and access for component removal or serviceCheck pump and driver drawings and maintenance access
Product shearAssess geometry, speed and product requirementsAssess speed, clearances and product compatibility
Flow and pulsationConfirm tolerances at the model duty pointFBEI catalogue describes constant flow without a published dosing accuracy
Selection documentsData sheet, curve, materials and manual for the proposed modelCatalogue, manual and data sheet for the FBE or FBEI configuration

Documents for this comparison

Select the model for the actual process conditions: the range maxima are not simultaneous. Catalogues and manuals have different scopes. Where their information differs, confirm the execution in the proposal. FB Bombas documents are in Portuguese.

How to compare the alternatives

Characterize the fluid before comparing technologies. For suspensions, provide particle size, concentration, hardness and abrasiveness. For sensitive products, state the properties to preserve. A progressive cavity pump may suit these services, but suitability depends on the model and materials. Request specific assessment for FBE/FBEI duties containing solids.

Compare materials and thermal conditions for the complete assembly. A progressive cavity stator is commonly elastomeric, but one temperature limit cannot represent every compound and construction. FBE/FBEI gears are metallic; this does not eliminate seals, wear or operating limits. Series maxima are not the allowable temperature of every installed pump.

Include suction, protection, drawings and maintenance in the enquiry. Self-priming does not authorize dry running: follow the equipment filling and start-up procedure. Compare dismantling space and replacement parts for the quoted configurations, without assuming a size, cost or lifetime advantage for an entire technology.

Frequent technical questions

Can a gear pump replace a progressive cavity pump?

Replacement requires assessment of the complete service. Provide fluid, solids, viscosity at start-up and operating temperatures, flow, pressure and existing installation data. Compare curves, materials, suction, control and dimensions. Absence of solids alone does not establish equivalence or justify promised maintenance savings.

How can maintenance of the two technologies be compared?

Review each model’s components and procedures. For progressive cavity pumps, include rotor and stator; for gear pumps, include gears, bearings, clearances and seals. Use service history and spare-parts quotations to estimate costs. Neither a universal replacement interval nor a proven lifetime follows from the operating principle alone.

Which technology accepts a higher temperature?

Compare the limits of the proposed configurations. Stator material matters for progressive cavity pumps, as do the other components. For the FBE, the 2026 catalogue states 10 to 500 °C for the series (p.3); confirm the configuration with engineering. The FBEI catalogue states up to 340 °C. These figures do not establish superiority of every model.

Which should I choose for low-pulsation dosing?

Specify flow and pulsation tolerances, control range and fluid conditions. Compare model data at the same duty point and agree how the result will be verified. The FBEI catalogue does not publish dosing accuracy; its relief valve, depending on configuration, provides overpressure protection rather than volumetric accuracy control.

Review the related product lines and technical resources before specifying the equipment.

Share your process data

Tell us the fluid, temperature, viscosity, flow rate and pressure. Our team can review the application with you.